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Technology

On Working Is Lastly Ramping Up Manufacturing of Its ‘Hyper-Foam’ Spray-On Footwear

Madisony
Last updated: February 25, 2026 9:30 am
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On Working Is Lastly Ramping Up Manufacturing of Its ‘Hyper-Foam’ Spray-On Footwear
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Swiss shoe firm On—one of many fastest-growing footwear manufacturers—has executed very properly for itself, rising right into a $3 billion firm on the large puffy soles of its very garish footwear. At this time, the corporate introduced three new kicks and the opening of a brand new manufacturing plant in South Korea that can make many, many extra—no less than, that’s the aim.

Particularly, the corporate is specializing in the manufacturing of its latest, weirdest shoe—an enormous soled laceless operating shoe with a single-piece toe field manufactured from “hyper-foam” plastics sprayed on by robotic arms. The plastics are 40 % biofoam, and the shoe is manufactured from simply eight items; On says its minimalist strategy saves on the shoe’s carbon footprint.

The LightSpray Cloudmonster 3 Hyper is a switch-up from On’s first shoe that makes use of its sprayed-on toe field approach, the Cloudboom Strike LS. Together with including the LightSpray branding to the factor, the first distinction is the swap to the Cloudmonster mannequin, which, in On shoe lore, tends to offer extra soft soles. This new model has 20 % extra foam, for all these runners who like a squishy bounce. They’ll have a restricted launch on the corporate’s web site and retail shops in North America beginning March 5, with a worldwide growth on April 16.

The brand new LightSpray footwear weigh 205 grams apiece (lower than half a pound), which places them just a little heavier than the 170-gram Cloudboom Strikes. They’re additionally cheaper at $280 versus the Cloudboom’s heftier $330 worth.

Whereas WIRED appreciated the first iteration of the LightSpray shoe, no person else, aside from a number of hand-picked marathon runners, had an opportunity to make use of it. Manufacturing runs had been very restricted, and the footwear had been prohibitively costly. Now, On has beefed up manufacturing in South Korea, enabling it to broaden its general manufacturing of LightSpray footwear 30-fold in 2026.

“On’s technique to broaden the LightSpray know-how from racing to trainers is to make it obtainable to a broader viewers past elite athletes,” an On consultant tells WIRED by way of e mail.

Whether or not laceless, slip-on footwear are going to search out their gait within the shoe market is not a profitable concept but. Whereas manufacturers like Nike provide slip-ons, the laceless fixation tends to be reserved for one-off footwear just like the Again to the Future II-inspired Adapt BB self-lacing footwear. Some severe runners desire the pursuit of a extra pure run supplied by slim-soled footwear like barefoot footwear, however On remains to be doubling down on its doubly massive cushions. Individuals appear to love them, as On can be saying two different Cloudmonster footwear. One is the laced-up Cloudmonster 3, and the opposite is a daily ol’ Cloudmonster 3 Hyper with laces and a non-LightSprayed toe field. (Ugh, laces. How passé.)

On says it has the additional strategic aim of scaling up its world manufacturing of the LightSpray footwear, “inside the subsequent few years.”

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