Australia Post pauses the nationwide rollout of new hi-vis polo shirts after workers report severe sunburns from the thin fabric, just weeks after launching the updated corporate uniforms.
Safety Issues Prompt Immediate Review
The new SPF 50-rated polo shirts, intended for tens of thousands of postal workers and outdoor staff, have drawn complaints for being too sheer. Employees describe burns on their backs and arms, with undergarments and tattoos visible through the material. Australia Post now conducts a formal safety review, delaying distribution of this key garment from an 80-item uniform range designed for its 60,000-strong workforce.
The phased rollout began in January following an 18-month trial, with full implementation planned by March. However, widespread feedback forced a halt after a February 6 meeting with union representatives.
Union Raises Cost and Safety Alarms
Troy McGuinness, secretary of the Communication Workers Union Victorian branch, warns the blunder could cost tens of millions. “If they thought this was going to save them $5 million, this stuff up is going to cost them $25-$30 million,” McGuinness states, highlighting risks to worker safety.
Workers report additional problems like shrinking after washing and poor fit. Many surrendered old uniforms on orders, now purchasing replacement hi-vis shirts from stores and seeking reimbursements. McGuinness notes these concerns surfaced during the trial but were overlooked. “They were see-through, people got sunburnt, and they shrank in the wash. We had reports of posties getting sunburn through the shirts.”
Posties and subcontractors can wear legacy uniforms until at least March 30 while further sun protection data comes from the manufacturer.
Australia Post Responds
Australia Post spokesperson confirms the pause: “The safety of our team is our number one priority, and some concerns have been raised with a SPF 50 graded polo shirt, one garment out of a new 80-item uniform range.” The company advises sticking with old uniforms until the polo meets quality and safety standards. It incorporated feedback from over 2,500 uniformed team members into the design.
With more than 34,000 direct employees and 30,000 contractors, Australia Post operates one of Australia’s largest workforces. Strict uniform standards classify them as personal protective equipment, especially for sun exposure in high-risk sectors like logistics.
